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What is a busbar trunking system?

Busbar trunking system (BBT) is a modern electrical distribution system used to efficiently and safely distribute power within buildings or industrial facilities. It consists of a series of copper or aluminum busbars enclosed in a protective housing, along with accessories such as tap-off units, joints, and supports. BBT offers several advantages over traditional cable-based distribution systems, including higher efficiency, lower installation costs, and easier maintenance. Here are some key features and benefits of BBT:

Features

  1. Conductors: BBT systems typically use high-conductivity copper or aluminum busbars to carry electrical current. These busbars are arranged in a compact and insulated housing, providing a safe and efficient means of power distribution.

  2. Enclosure: The busbars are enclosed in a durable and fire-resistant housing made of materials such as steel or aluminum. The enclosure protects the busbars from physical damage, moisture, and environmental factors, ensuring reliable operation and safety.

  3. Tap-off Units: Tap-off units allow for easy connection of branch circuits or equipment to the main busbar system. They are available in various configurations and ratings to accommodate different load requirements and applications.

  4. Flexibility: BBT systems offer flexibility in installation, allowing for easy adaptation to changes in building layout or power requirements. Additional tap-off units can be added or relocated as needed without the need for extensive rewiring or downtime.

  5. Efficiency: BBT systems have lower electrical losses compared to traditional cable-based distribution systems, thanks to the use of high-conductivity busbars and shorter cable runs. This results in reduced energy consumption and operating costs over the lifetime of the system.

  6. Space-saving: BBT systems are compact and take up less space compared to cable-based distribution systems. This is particularly beneficial in environments where space is limited or where aesthetics are important.

Benefits

  1. Cost Savings: BBT systems typically have lower installation costs compared to cable-based systems, thanks to simplified installation procedures and reduced material requirements. Additionally, the higher efficiency of BBT systems leads to lower energy costs over time.

  2. Reliability: The robust construction and design of BBT systems ensure reliable and uninterrupted power distribution, reducing the risk of downtime and electrical faults. Regular maintenance and inspections further enhance system reliability and safety.

  3. Safety: BBT systems are designed with safety in mind, incorporating features such as insulation, grounding, and protective enclosures to minimize the risk of electrical hazards. They also comply with relevant safety standards and regulations to ensure safe operation.

  4. Scalability: BBT systems are easily scalable, allowing for future expansion or modifications to accommodate changing power demands. This scalability makes them suitable for a wide range of applications, from small commercial buildings to large industrial facilities.

  • High Power Busbar XCP-S 630-6300 Amp
  • High Power Busbar XCP-HP 630-6300 Amp

High Power Busbar XCP-S 630-6300 Amp

The High Power Busbar XCP-S 630-6300 Amp is a robust and high-capacity busbar trunking system designed to efficiently distribute electrical power in large-scale industrial and commercial applications. Here are some key features and characteristics of the XCP-S 630-6300 Amp busbar:

1. High Current Capacity: The XCP-S busbar trunking system is capable of carrying high currents ranging from 630 to 6300 amps. This makes it suitable for powering heavy-duty equipment, machinery, and large electrical loads in industrial facilities, data centers, commercial buildings, and power plants.

2. Robust Construction: The XCP-S busbar trunking system is built to withstand the rigors of industrial environments. It features a durable and fire-resistant enclosure made of high-quality materials such as steel or aluminum, providing protection against physical damage, moisture, and environmental factors.

3. Copper Conductors: The busbars within the XCP-S system are typically made of high-conductivity copper, which offers low electrical resistance and ensures efficient power transmission. Copper conductors are also highly durable and corrosion-resistant, providing long-term reliability and performance.

4. Modular Design: The XCP-S busbar trunking system is modular in design, allowing for easy installation, expansion, and reconfiguration to accommodate changing power requirements. Additional tap-off units and sections can be added as needed without the need for extensive rewiring or downtime.

5. Comprehensive Accessories: The XCP-S busbar trunking system is compatible with a range of accessories, including tap-off units, joint kits, supports, and protective covers. These accessories provide flexibility in installation and allow for customization to suit specific project requirements.

6. Safety Features: Safety is paramount in electrical distribution systems, and the XCP-S busbar trunking system incorporates various safety features to ensure safe operation. These may include insulation, grounding, phase segregation, and protective enclosures to minimize the risk of electrical hazards.

7. Efficiency and Energy Savings: The XCP-S busbar trunking system offers high efficiency in power distribution, thanks to its low electrical losses and shorter cable runs compared to traditional cable-based systems. This results in reduced energy consumption and operating costs over the lifetime of the system.

High Power Busbar XCP-HP 630-6300 Amp

The High Power Busbar XCP-HP 630-6300 Amp is an advanced and robust busbar trunking system designed to efficiently distribute high currents in demanding industrial and commercial environments. Here are the key features and characteristics of the XCP-HP 630-6300 Amp busbar:

1. High Current Capacity: The XCP-HP busbar trunking system is designed to handle high currents ranging from 630 to 6300 amps. This makes it suitable for powering heavy-duty machinery, equipment, and large electrical loads in industrial facilities, data centers, commercial buildings, and power plants.

2. Heavy-Duty Construction: The XCP-HP busbar trunking system is built with durability and reliability in mind. It features a robust enclosure made of high-quality materials such as steel or aluminum, providing protection against physical damage, corrosion, and environmental factors.

3. Copper Conductors: The busbars within the XCP-HP system are typically made of high-conductivity copper, which ensures efficient power transmission with low electrical resistance. Copper conductors are also highly durable and resistant to corrosion, ensuring long-term reliability and performance.

4. Modular Design: The XCP-HP busbar trunking system is modular and customizable, allowing for easy installation, expansion, and reconfiguration to meet changing power requirements. Additional tap-off units, sections, and accessories can be added as needed without the need for extensive rewiring or downtime.

5. Comprehensive Accessories: The XCP-HP busbar trunking system is compatible with a wide range of accessories, including tap-off units, joint kits, supports, and protective covers. These accessories provide flexibility in installation and allow for customization to suit specific project requirements.

6. Safety Features: Safety is a top priority in electrical distribution systems, and the XCP-HP busbar trunking system incorporates various safety features to ensure safe operation. These may include insulation, grounding, phase segregation, and protective enclosures to minimize the risk of electrical hazards.

7. Efficiency and Energy Savings: The XCP-HP busbar trunking system offers high efficiency in power distribution, thanks to its low electrical losses and short conductor lengths compared to traditional cable-based systems. This results in reduced energy consumption, operating costs, and carbon footprint over the system’s lifetime.

LIGHTING TYPE BBT (LX)

LX (Low Power – Lighting Busbar) supplied by Energypac is the ideal solution for supplying power to light fittings within the service sector and in most manufacturing industries and wherever it is necessary to hang very heavy accessories. It also can be used for supplying power to three-phase and single-phase devices: industrial refrigerators, lathes, handheld tools, etc.

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  • Speed, simplicity, and flexibility when planning and installing the lines
  • Capable of being installed both in false ceilings and below floating floors
  • Complies with international and domestic standards.
  • Complies with IEC61439-1, IEC61439-6
  • Number of Conductor 2 and 4
  • Product Range 25A 40A 63A
  • Degree of protection: IP 55
  • Dimensions: 17x47 mm
  • Conductor type: Copper (99.9% pure)
  • Casing: Painted or with an anodized Aluminum casing.
  • Thickness: 0.9mm

TECHNICAL SPECIFICATIONS FOR

AIR INSULATED TYPE BBT (AX)

AX (Medium Rating – Air Insulated) is part of the Energypac range used for the distribution of power in medium-large installations; it is also particularly suitable in rising main applications (trunking systems) within buildings used for the service sector. Very compact size, high short circuit strength, low voltage drop, and good corrosion strength make the AX system suitable for installation in small spaces and difficult environments. Any section can be taken out without moving the adjacent ones. At any moment it is possible to modify the path of the run, which makes AX a very flexible system. Energypac AX can be installed quickly also thanks to the single-bolt joint. It is easy to manage and suitable for modifications and extensions, which is always necessary for installations where AX is used. AX has a wide range of tap-off boxes which are rated from 16A to 160A, thus allowing the supply and protection of all kinds of loads using different protection devices such as miniature circuit breakers and/or molded case circuit breakers.

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  • Complies with international and domestic standards.
  • Complies with IEC61439-1 e IEC61439-6.
  • 4 Conductor (3P+N).
  • 5 Conductor (3P+N+PE)
  • conductor type aluminum and copper
  • 160A to 800A for Aluminum conductors
  • 250A to 1000A for Copper Conductors

TECHNICAL SPECIFICATIONS FOR

  • TECHNICAL DATA EXA AL
  • VOLTAGE DROP CALCULATION EXA AL
  • TECHNICAL DATA EXA CU
  • VOLTAGE DROP CALCULATION EXA CU

SANDWICH TYPE BBT (EX)

The compact system EX line is used for the distribution of power in large industries, for riser end feed units, and for commercial and service sector buildings (banks, hospitals, trade, and business centers, etc.). The ultra-compact dimensions of the EX enhance the short-circuit stress resistance features, reduce the impedance of the circuit by limiting voltage drops and enables the installation of high power electrical systems even in extremely cramped spaces. Any section can be taken out without moving the adjacent ones. At any moment it is possible to modify the path of the run, which makes EX a very flexible system. Energypac EX can be installed quickly. It is easy to manage and suitable for modifications and extensions, which is always necessary for installations where EX is used. EX has a wide range of tap-off boxes rated from 25A to 1250A, thus allowing the supply and protection of all kinds of loads due to the availability of different protection devices such as fuses, moulded case circuit breakers, and motorized switches.

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  • Complies with international and domestic standards.
  • Complies with IEC61439-1 e IEC61439-6.
  • 4 Conductor (3P+N).
  • 5 Conductor (3P+N+PE)
  • conductor type aluminum and copper

TECHNICAL SPECIFICATIONS FOR

  • TECHNICAL DATA EXA AL
  • VOLTAGE DROP CALCULATION EXA AL
  • TECHNICAL DATA EXA CU
  • VOLTAGE DROP CALCULATION EXA CU

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